The Infrastructure
Behind Our Carbon
The Infrastructure
Behind Our Carbon
The Infrastructure
Behind Our Carbon
Powered by Vertical Integration
Powered by Vertical Integration
In activated carbon, performance is the sum of every step, from how the raw material
arrives to how the final granule is washed, sized and packed. That's why Ivar Carbons owns the entire stack
In activated carbon, performance is the sum of every step, from how the raw material arrives to how the final granule is washed, sized and packed. That's why Ivar Carbons owns the entire stack
In activated carbon, performance is the sum of every step, from how the raw material arrives to how the final granule is washed, sized and packed. That's why Ivar Carbons owns the entire stack
A Plant Built for
Scale and Quality
A Plant Built for
Scale and Quality
Our manufacturing facility sits on 5 acres in SIPCOT Industrial Area, Perundurai, Tamil Nadu. It’s strategically located near Coimbatore Airport for export access and within close reach of South India's coconut belt.
Our manufacturing facility sits on 5 acres in SIPCOT Industrial Area, Perundurai, Tamil Nadu. It’s strategically located near Coimbatore Airport for export access and within close reach of South India's coconut belt.
Our manufacturing facility sits on 5 acres in SIPCOT Industrial Area, Perundurai, Tamil Nadu. It’s strategically located near Coimbatore Airport for export access and within close reach of South India's coconut belt.
Land Area: 5 acres
Land Area: 5 acres
Land Area: 5 acres
Capacity: 8,000 TPA, scalable to 12,000 TPA
Capacity: 8,000 TPA, scalable to 12,000 TPA
Capacity: 8,000 TPA, scalable to 12,000 TPA
Operation Type: Continuous, round-the-clock production
Operation Type: Continuous, round-the-clock production
Operation Type: Continuous, round-the-clock production
One Unified Manufacturing System
One Unified
Manufacturing System
One Unified
Manufacturing System
Each part of our facility is purpose-built for one stage of the production journey.
Together, these zones form a fully integrated manufacturing flow.
Each part of our facility is purpose-built for one stage of the production journey.
Together, these zones form a fully integrated manufacturing flow.
Each part of our facility is purpose-built for one stage of the production journey.
Together, these zones form a fully integrated manufacturing flow.
01
Raw Material Handling & Preparation
Raw Material Handling & Preparation
Raw Material Handling & Preparation
Coconut shell charcoal from our dedicated supplier network is inspected, stored, crushed and sieved to precise particle sizes.
Coconut shell charcoal from our dedicated supplier network is inspected, stored, crushed and sieved to precise particle sizes.
Coconut shell charcoal from our dedicated supplier network is inspected, stored, crushed and sieved to precise particle sizes.
02
Activation &
Post-Processing
Activation & Post-Processing
Activation & Post-Processing
Continuous rotary kilns activate the charcoal with high-temperature steam, followed by washing, acid washing, and chemical impregnation.
Continuous rotary kilns activate the charcoal with high-temperature steam, followed by washing, acid washing, and chemical impregnation.
Continuous rotary kilns activate the charcoal with high-temperature steam, followed by washing, acid washing, and chemical impregnation.
03
Forming, Finishing
& Quality Control
Forming, Finishing & Quality Control
Forming, Finishing
& Quality Control
Carbon is converted into granular, powdered or pelletised form, tested on-site across iodine number, CTC, hardness, and particle size.
Carbon is converted into granular, powdered or pelletised form, tested on-site across iodine number, CTC, hardness, and particle size.
Carbon is converted into granular, powdered or pelletised form, tested on-site across iodine number, CTC, hardness, and particle size.
04
Storage & Dispatch
Storage & Dispatch
Storage & Dispatch
Finished material is stored and packed for domestic and export shipment, with Coimbatore airport enabling efficient global logistics.
Finished material is stored and packed for domestic and export shipment, with Coimbatore airport enabling efficient global logistics.
Finished material is stored and packed for domestic and export shipment, with Coimbatore airport enabling efficient global logistics.
Supply Chain Infrastructure
Supply Chain Infrastructure
Supply Chain Infrastructure
The strength of our manufacturing depends on the strength of
what feeds it. Our supply chain is built to deliver consistency from the very first link.
The strength of our manufacturing depends on the strength of
what feeds it. Our supply chain is built to deliver consistency from the very first link.
The strength of our manufacturing depends on the strength of what feeds it. Our supply chain is built to deliver consistency from the very first link.
Dedicated Suppliers
Long-term partnerships with trusted coconut shell charcoal suppliers
Fair-Trade Partnerships
Collaboration with local coconut processors creating shared value
Geographic Diversification
Multi-region sourcing across South India to mitigate supply risk
Year-Round Availability
Continuous feedstock flow for uninterrupted, predictable production
Dedicated Suppliers
Long-term partnerships with trusted coconut shell charcoal suppliers
Fair-Trade Partnerships
Collaboration with local coconut processors creating shared value
Geographic Diversification
Multi-region sourcing across South India to mitigate supply risk
Year-Round Availability
Continuous feedstock flow for uninterrupted, predictable production
Dedicated Suppliers
Long-term partnerships with trusted coconut shell charcoal suppliers
Fair-Trade Partnerships
Collaboration with local coconut processors creating shared value
Geographic Diversification
Multi-region sourcing across South India to mitigate supply risk
Year-Round Availability
Continuous feedstock flow for uninterrupted, predictable production
Head Office
1604 Lodha Supremus,
Dr. E. Moses Road, Worli,
Mumbai, Maharashtra,
400 018 India
Manufacturing Plant
Plot Nos. R28 - R30,
SIPCOT Industrial Area
Perundurai, Dist. Erode,
Tamil Nadu
638 052 India
Leverage Our Manufacturing Infrastructure
Every process has unique requirements. Our technical team can help you identify the ideal carbon solution for improved performance, consistency, and efficiency.
Head Office
1604 Lodha Supremus,
Dr. E. Moses Road, Worli,
Mumbai, Maharashtra,
400 018 India
Manufacturing Plant
Plot Nos. R28 - R30,
SIPCOT Industrial Area
Perundurai, Dist. Erode,
Tamil Nadu
638 052 India
Leverage Our Manufacturing Infrastructure
Every process has unique requirements. Our technical team can help you identify the ideal carbon solution for improved performance, consistency, and efficiency.
Head Office
1604 Lodha Supremus,
Dr. E. Moses Road, Worli,
Mumbai, Maharashtra,
400 018 India
Manufacturing Plant
Plot Nos. R28 - R30,
SIPCOT Industrial Area
Perundurai, Dist. Erode,
Tamil Nadu
638 052 India
INDUSTRIES
CAPABILITIES
COMPANY
Leverage Our Manufacturing Infrastructure
Every process is unique. We help you find the ideal carbon solution.